용도 & 기능
Its core roles center on enhancing thermocouple performance and longevity:
- Secure mounting: Holds the thermocouple in place to prevent displacement during equipment operation.
- Ensure consistent contact: Uses a built-in spring to apply continuous, gentle pressure, keeping the thermocouple tip in tight contact with the 被测 surface (critical for accurate temperature readings).
- Protect the thermocouple: Shields the thermocouple element from mechanical damage, dust, and minor corrosive exposure.
- Adapt to dynamic conditions: Compensates for thermal expansion/contraction or slight vibrations of the equipment, maintaining stable sensing contact.
Key Features
- Spring-loaded mechanism: Delivers steady contact pressure without overloading the thermocouple or equipment surface.
- Durable construction: Typically made of corrosion-resistant materials (예를 들어, 304/316 스테인레스 스틸) for compatibility with harsh environments.
- Compact, versatile design: Fits into tight spaces (common in machinery) and accommodates various standard thermocouple sizes.
- Tool-free (or simple) 설치: Often features threaded ports or quick-connect components for fast setup.
장점
- Improved temperature accuracy: Consistent surface contact eliminates gaps that cause measurement lag or inaccuracies.
- Extended thermocouple lifespan: Physical protection and reduced wear (from stable positioning) prolong the thermocouple’s service life.
- Adaptability: Handles equipment vibration/thermal movement better than rigid, non-spring housings.
- Cost-efficiency: Reduces maintenance needs (fewer thermocouple replacements) and minimizes measurement errors that disrupt processes.
Application Scenarios
It is widely used in temperature monitoring setups where stable contact is critical:
- Industrial manufacturing (injection molding molds, extrusion machine barrels, die-casting tools).
- Chemical processing (reaction vessels, pipeline temperature points).
- 음식 & beverage production (baking ovens, pasteurization equipment).
- Metallurgy (heating furnaces, metal forming machinery).
- HVAC & energy systems (high-temperature pipework, boiler components).
Key Attributes
- 재료: 304/316 스테인레스 스틸 (corrosion resistance for wet/chemical environments).
- Compatible thermocouple types: Works with standard thermocouple grades (예를 들어, 케이, J., T, E types).
- Spring pressure range: Typically 5–15N (balances contact tightness and surface protection).
- Operating temperature range: -40°C to 800°C (varies by material; high-temperature grades may exceed this).
- Mounting thread: Standard industrial threads (예를 들어, M8, M10) for universal equipment compatibility.
Summary
The spring thermocouple housing is a small but high-impact accessory that elevates thermocouple performance: its spring-loaded design ensures accurate, stable temperature readings, while its durable build protects the sensing element—making it a reliable, cost-effective addition to industrial temperature monitoring systems.
