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Stainless steel thermocouple protective sleeve

This product is a stainless steel thermocouple protective sleeve—a specialized cylindrical component designed to encase and shield thermocouple sensing elements in industrial temperature measurement systems. Acting as a critical barrier between the thermocouple and the measured environment, it ensures the reliability, accuracy, and longevity of temperature detection by isolating the sensing element from harsh media and mechanical impacts.

Dettagli del prodotto:

Uses & Functions

Its core purposes are focused on protecting the thermocouple and optimizing measurement performance:
  • Thermocouple protection: Shields the delicate thermocouple junction and leads from corrosive gases, liquids, high-pressure fluids, abrasives, and mechanical collisions in harsh industrial settings.
  • Isolation from harsh media: Prevents direct contact between the thermocouple and aggressive substances (e.g., acidi, alkalis, molten metals) that could degrade or damage the sensing element.
  • Facilitate thermal transfer: Ensures efficient heat conduction between the measured medium and the thermocouple, maintaining accurate temperature sensing without excessive lag.
  • Simplify maintenance & replacement: Allows easy removal and replacement of the thermocouple without disrupting the measured system (e.g., shutting down pipelines or tanks), reducing operational downtime.

Caratteristiche chiave

  • High-quality stainless steel construction: Manufactured from premium corrosion-resistant stainless steel grades (e.g., 304, 316, 310S) to withstand diverse harsh environments, including high temperatures and corrosive media.
  • Precision machining: Smooth inner and outer surfaces ensure tight fitting with the thermocouple and secure installation in the measured equipment, minimizing heat loss and measurement errors.
  • High-temperature resistance: Designed to operate stably at elevated temperatures (up to 1200°C or higher, depending on the stainless steel grade), adapting to high-temperature measurement scenarios.
  • Versatile design options: Available in various configurations, including straight type, bent type, threaded type, and flanged type, to match different installation requirements and equipment structures.

Vantaggi

  • Exceptional durability: Stainless steel material offers superior resistance to corrosion, oxidation, and wear, ensuring a long service life even in extreme industrial environments.
  • Enhanced measurement reliability: By protecting the thermocouple from external interference and media damage, it maintains consistent and accurate temperature readings over time.
  • Broad environmental adaptability: Suitable for use in high-temperature, high-pressure, corrosive, and abrasive environments, covering a wide range of industrial applications.
  • Cost-effective operation: Reduces the frequency of thermocouple replacement and maintenance costs; its reusable design further lowers long-term operational expenses.

Application Scenarios

It is widely applied in temperature measurement systems across numerous industries where the thermocouple is exposed to harsh conditions:
  • Chimico & petrochemical industry: Pipeline systems, reaction vessels, distillation towers, and chemical reactors (resisting corrosive gases and liquids).
  • Metallurgical industry: Steelmaking furnaces, blast furnaces, rolling mills, and molten metal processing equipment (withstanding high temperatures and abrasive slag).
  • Power generation industry: Boiler systems, steam pipelines, and gas turbines in thermal power plants (adapting to high-temperature, high-pressure steam environments).
  • Food & beverage industry: Sterilizers, pasteurizers, and food processing tanks (complying with sanitary requirements and resisting food acids/alkalis).
  • Pharmaceutical industry: Drug reaction vessels, drying equipment, and sterilization systems (meeting GMP standards and resisting pharmaceutical chemicals).

Key Attributes

  • Material grade: 304 acciaio inossidabile (general corrosion resistance, max temp ~870°C); 316 acciaio inossidabile (enhanced corrosion resistance to chlorides, max temp ~870°C); 310S stainless steel (high-temperature resistance, max temp ~1200°C).
  • Dimensions: Outer diameter (OD): 6mm–25mm; Inner diameter (ID): 4mm–20mm; Lunghezza: 50mm–1000mm (customizable to meet specific equipment needs).
  • Installation type: Threaded (e.g., M12, M16, G1/2, NPT1/4), flanged (ANSI/DIN standards), or weld-in type for secure fixation.
  • Pressure rating: Up to 20MPa (varies by material and wall thickness), suitable for high-pressure measurement systems.
  • Surface finish: Polished (Ra ≤ 0.8μm) or pickled finish, ensuring smoothness and corrosion resistance.

Summary

The stainless steel thermocouple protective sleeve is an essential accessory for industrial temperature measurement systems. Its premium stainless steel construction provides exceptional corrosion and high-temperature resistance, effectively safeguarding the thermocouple and ensuring accurate, reliable temperature readings. With versatile design options and broad environmental adaptability, it simplifies maintenance, reduces operational costs, and meets the rigorous requirements of diverse industrial applications, making it a cost-effective and reliable solution for harsh-environment temperature measurement.

Closing

Whether for high-temperature metallurgical processes, corrosive chemical reactions, or sanitary food processing, the stainless steel thermocouple protective sleeve delivers the protection, durability, and performance needed to optimize your temperature measurement system. For custom dimensions, material grades, or technical consultation, please contact our professional team to find the perfect solution for your application.

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